Production Planning
Plan and organize manufacturing activities efficiently.
Define production schedules based on demand forecasts, available capacity, and material availability.
- Master Production Schedule (MPS): Align production with customer orders and stock targets.
- Capacity Planning: Optimize utilization of machines and manpower.
- Bill of Materials (BOM) Integration: Link product structure to production plans.
Work Order Management
Create, track, and manage production work orders.
Generate work orders for each production batch or job and assign them to specific machines or production lines.
- WO Creation: Auto-generate work orders from production plans or sales orders.
- Routing & Operations: Define steps and resources for each process stage.
- Progress Tracking: Monitor completion percentages and real-time status.
Material Issue & Consumption
Track material movement throughout the production cycle.
Issue raw materials to production and record actual consumption for accurate inventory control.
- Material Requisition: Request materials from stores for each work order.
- Batch-wise Tracking: Monitor usage of raw materials per job or batch.
- Automatic Stock Deduction: Update inventory levels upon consumption.
Process Monitoring
Monitor real-time production activities for better control.
Capture live data from the shop floor to track efficiency, downtime, and quality metrics.
- Machine Data Capture: Record output, idle time, and breakdowns automatically.
- Operator Dashboard: Display live production progress and alerts.
- Performance Metrics: Analyze OEE (Overall Equipment Effectiveness) and line efficiency.
Finished Goods & Inventory Update
Record finished products and update inventory automatically.
Convert completed work orders into finished goods and transfer them to the stock for dispatch or inspection.
- Production Completion: Confirm output quantities after quality approval.
- Automatic Stock Posting: Move finished goods to warehouse inventory.
- Rework Handling: Record defective or reprocessed quantities.
Production Reports & Analytics
Gain insights into production efficiency and output quality.
Generate comprehensive reports on production volumes, resource utilization, and downtime trends.
- Daily Production Reports: Summarize output by line, shift, or product.
- Performance Dashboards: Visualize key metrics like yield and downtime.
- Cost Analysis: Evaluate production cost per unit or batch.