Preventive Maintenance
Plan and perform regular maintenance to prevent equipment failure.
Schedule routine inspections, lubrication, and part replacements to reduce downtime and extend equipment life.
- Maintenance Calendar: Schedule periodic checks for all equipment.
- Alerts & Notifications: Receive reminders for upcoming maintenance tasks.
- Resource Allocation: Assign technicians and tools efficiently for preventive tasks.
Corrective Maintenance
Handle unexpected breakdowns efficiently.
Record failures, initiate repair tasks, and track resolution to minimize operational impact.
- Breakdown Logging: Capture details of equipment failures promptly.
- Repair Tracking: Monitor progress of corrective actions.
- Downtime Analysis: Identify root causes to prevent recurrence.
Equipment Management
Maintain a comprehensive database of all machinery and tools.
Track specifications, usage history, and maintenance schedules for each asset to optimize performance.
- Asset Registry: Maintain detailed information for all equipment.
- Maintenance History: Record all past maintenance and repairs.
- Warranty & Lifecycle Tracking: Monitor asset lifespan and warranty expiration.
Maintenance Scheduling
Plan maintenance activities efficiently across the plant.
Create schedules based on equipment criticality, availability, and operational requirements to reduce downtime.
- Optimized Scheduling: Align maintenance with production schedules.
- Resource Planning: Allocate manpower, tools, and spares efficiently.
- Dynamic Adjustments: Reschedule tasks in response to emergencies or delays.
Work Order Management
Create, assign, and track maintenance tasks easily.
Manage all maintenance work orders from request to completion, ensuring accountability and timely execution.
- Work Order Creation: Generate maintenance tasks quickly.
- Assignment & Tracking: Allocate technicians and monitor task status.
- Closure & Feedback: Record task completion and feedback for continuous improvement.
Maintenance Reports & Analytics
Analyze maintenance performance and optimize operations.
Generate detailed reports on maintenance history, equipment downtime, costs, and resource utilization.
- Downtime Reports: Track lost production time and reasons.
- Cost Analysis: Monitor maintenance expenses and resource usage.
- Performance Metrics: Evaluate technician efficiency and maintenance effectiveness.