Job Order Management
Plan and manage fabrication jobs efficiently.
Create, assign, and track fabrication work orders with detailed specifications and timelines to ensure timely production.
- Job Scheduling: Prioritize and assign tasks based on capacity and deadlines.
- Resource Allocation: Allocate operators, machines, and tools efficiently.
- Progress Tracking: Monitor real-time status of each job order.
Material Allocation & Tracking
Ensure materials are available and tracked throughout fabrication.
Manage raw materials, track consumption, and ensure inventory availability to prevent production delays.
- Material Issuance: Allocate materials to specific jobs or batches.
- Inventory Monitoring: Track stock levels and consumption rates.
- Material Returns: Record unused materials back to inventory.
Process Monitoring
Track fabrication processes for efficiency and quality.
Monitor each step of fabrication, from cutting and welding to assembly, ensuring standard operating procedures are followed.
- Real-Time Monitoring: Track ongoing processes and machine status.
- Deviation Alerts: Detect anomalies and process deviations immediately.
- Operator Logs: Maintain detailed logs of operator activities.
Quality Inspection
Ensure fabricated products meet standards.
Conduct inspections at key stages including dimensions, weld quality, surface finish, and final assembly checks.
- Inline Inspections: Monitor quality during production.
- Defect Tracking: Log and categorize any defects.
- Compliance: Ensure adherence to internal and customer standards.
Equipment Maintenance
Maintain machinery to prevent downtime.
Schedule preventive and corrective maintenance for fabrication equipment, ensuring smooth operations.
- Maintenance Calendar: Plan routine inspections and servicing.
- Repair Logs: Record breakdowns and corrective actions.
- Downtime Analysis: Identify patterns to improve equipment reliability.
Reports & Analytics
Analyze fabrication performance and efficiency.
Generate detailed reports on production, material usage, downtime, and quality metrics to support decision-making.
- Production Reports: Track output, cycle times, and efficiency.
- Material Analytics: Monitor consumption and waste.
- Quality Reports: Analyze defects, rework, and compliance trends.